Category Archives: Ford F-150 EcoBoost Intercooler 2011-2014

Cool Air for the EcoBoost – Intercooler Pipe R&D, Part 3: Performance Testing

These intercooler pipes are now available! Click here to buy them from our website!
As the old cliché goes, some things just go together like peas in a pod. Peanut butter and jelly. Cold beer and tailgates. Intercoolers and intercooler pipes; you just can’t have one without the other. If you followed along with our 2011-14 F-150 EcoBoost intercooler thread, you’ve probably been waiting for an update on our intercooler pipes for a while now. Well, the wait is over.
Pipe-Fab-22 In the last post, fabrication ended for our prototype cold-side pipe. … Continue Reading ››

Cool Air For the EcoBoost – Intercooler R&D, Part 8: Test Fit and Dyno Data

Greetings, folks, and welcome to the post you’ve all been waiting for! We’ve made a ton of progress lately on the Mishimoto 2011-14 EcoBoost Intercooler, so I am happy to present you with a detailed update. As such, I will cut right to the chase so that you can see what we’ve been working on.

Oh, and I almost forgot – we threw this thing on the dyno and I’ve finally got some numbers for you! Before we get to that, let’s take a look at how this intercooler looks in its final guise and see how it … Continue Reading ››

Cool Air for the EcoBoost. F-150 Intercooler R&D, Part 7: Cold-Side Pipe Fabrication

Having already obtained precise dimensions from the factory piping and our test vehicle, our engineering team has begun the arduous, but rewarding process of developing and fabricating intercooler piping for our '11-14 F-150.

Cold-Side Intercooler Pipe Fabrication

Fabricating the cold side appears to be less of a challenge than dealing with the hot side, so we decided to start there to get the ball rolling. Following the path of the factory piping, we began fabrication at the intercooler side of the pipe and worked our way up toward the throttle body.

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Cool Air for the EcoBoost. F-150 Intercooler R&D, Part 6: Pipe Fabrication

Along with creating an awesome intercooler for the EcoBoost (EB), we also want to improve upon the pathways through which air travels to and from the charge air cooler. This will involve replacing factory components that route from the turbocharger to the intercooler and from the intercooler to the throttle body with engineered aluminum pieces.

Factory Ford F-150 EcoBoost Intercooler Piping

The factory piping setup on the F-150 is essentially a rat’s nest of molded plastic and rubber couplers that, evident upon removal, is complemented by an internal coating of oil. No wonder catch cans are so popular for these trucks! Our engineers … Continue Reading ››

Cool Air for the EcoBoost. F-150 Intercooler R&D, Part 5: Intercooler 3D Models

Now that our first prototype design has been finalized in Solidworks, we can begin constructing our first functional prototype to test both performance and fitment. Let’s check out some of the final features of our awesome intercooler design, including the appearance, the updated bracketry, the piping, and our innovative solution to the condensation issue!

F-150 Intercooler 3D Models

We intend to offer this cooler in both a silver and black powdercoat finish, so we will show you a few render images of each. First, a look at the rear of the cooler. Mishimoto Ford … <a href=Continue Reading ››