Category Archives: Ford Ranger Performance Intercooler 2019+

Go Your Own Way – Performance Intercooler R&D, Part 4 – Intercooler Pipe and boot kit Concept to Completion

It's no secret that the 2.3L EcoBoost powered 2019+ Ford Ranger is chock-full of potential. On and off-road, Ford's mid-size pickup with the heart of a turbo Mustang packs the necessary grunt for the highway and the trails. If we learned anything from our experience with the EcoBoost Mustang, though, it's that a robust intercooling system is key for big power. Since our plan is already in place for the Ranger's intercooler, we're diving into the piping system to fortify the Ranger's intercooler kit further.

To perform a … Continue Reading ››

Go Your Own Way – Performance Intercooler R&D, Part 3: Prototype

The prototyping step of product development is often one of the most exciting and nerve-racking steps of R&D. It's a lot like the day your car parts are delivered. You're excited about new parts, but there's also some trepidation. Will they fit like the manufacturer said they would? Do you have the right tools? Will it actually make my car better? We often have the same feelings about our prototypes, with one predominant question: Will it fit?

Before we can answer that question about … Continue Reading ››

Go Your Own Way – Performance Intercooler R&D, Part 2: Design

When we last talked about the 2019+ Ford Ranger 2.3L EcoBoost, we looked at the stock intercooler. To recap, the stock Ranger intercooler is similar to almost every other stock intercooler we’ve seen. It utilizes a tube-and-fin core with plastic crimped on end tanks, nothing too out of the ordinary. The only unique feature of the stock Ranger intercooler is the turbocharger boost pressure sensor that lives on the driver’s side end tank. This sensor seals in the intercooler by way of an o-ring, so the bore in our end tank will need to … Continue Reading ››

Go Your Own Way – Performance Intercooler, Part 1: Stock Review

Lately, it seems commercials for trucks, SUVs, CUVs, and every other acronym on four wheels have the same narrative. A traffic jam ahead and a forlorn look on our business-casual hero’s face. Suddenly, as if it hadn’t quite sunk in yet, our hero remembers they bought a vehicle capable of driving on that conveniently placed side road; the one that’s just dusty enough to add some drama to the shot, but not treacherous enough to require much driving skill. A couple presses of the nav screen and the hero is home before the dust settles.