Tag Archives: 3.5l

Bye-Bye Blow-By – Catch Can R&D, Part 3: We All Love A Comeback Story

Who doesn’t love a good comeback? Rocky, Hoosiers, Robert Downey Jr., and Lindsey Lohan (kind of) are all prime examples of what makes the comeback story so compelling. The theme behind any good comeback is perseverance – not giving in to the will to stop. Unrelenting perseverance will lead to beating seemingly impossible odds. It’s what led the 2005 Liverpool soccer … Continue Reading ››

A Real F-150’N Beaut’! Vol. 2 – Intercooler R&D, Part 5: Data and Product Release

Many of you have been asking about the status of this project, and I have concrete information and data for you to look over as you make your decision on an intercooler for summer 2017. In the last update (which, I know was a while ago), we left you with what the final design of the core looked like, complete … Continue Reading ››

Cool Air for the EcoBoost. F-150 Intercooler R&D, Part 7: Cold-Side Pipe Fabrication

Having already obtained precise dimensions from the factory piping and our test vehicle, our engineering team has begun the arduous, but rewarding process of developing and fabricating intercooler piping for our '11-14 F-150.

Cold-Side Intercooler Pipe Fabrication

Fabricating the cold side appears to be less of a challenge than dealing with the hot side, so we decided to … Continue Reading ››

Cool Air for the EcoBoost. F-150 Intercooler R&D, Part 6: Pipe Fabrication

Along with creating an awesome intercooler for the EcoBoost (EB), we also want to improve upon the pathways through which air travels to and from the charge air cooler. This will involve replacing factory components that route from the turbocharger to the intercooler and from the intercooler to the throttle body with engineered aluminum pieces.

Factory Ford F-150 EcoBoost Intercooler Piping

The … Continue Reading ››

Cool Air for the EcoBoost. F-150 Intercooler R&D, Part 5: Intercooler 3D Models

Now that our first prototype design has been finalized in Solidworks, we can begin constructing our first functional prototype to test both performance and fitment. Let’s check out some of the final features of our awesome intercooler design, including the appearance, the updated bracketry, the piping, and our innovative solution to the condensation issue!

F-150 Intercooler 3D Models

We intend to offer this … Continue Reading ››