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Page 18 - Engineering

  1. New Hire - 2021 BMW G80 M3 Competition Introduction

    New Hire - 2021 BMW G80 M3 Competition Introduction

    If there's one car that most enthusiasts will never get sick of, it's the M3. Every six years or so, surrounded by excitement and anticipation, BMW bestows upon us the latest benchmark for performance sedans. We all want to know how BMW is going to raise the bar. The 6th generation of the M3 continues that tradition, but this time we here at Mishimoto wanted in on the action. So we bought one.

    The M3 is here, and with some bold styling, to say the least

    Everyone, say hello to the latest addition to the Mishimoto fleet, a Portimao Blue Metallic clad 2021 M3 Competition, complete with a Silverstone and black interior. The Competition package equips the M3 with a distinct set of wheels wrapped in Pirelli P-Zeros, more aggressive styling, and most importantly, an additional

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  2. Heavier Breathing - Race Intake Kit R&D, Part 1 - Concept and Design Plans

    Heavier Breathing - Race Intake Kit R&D, Part 1 - Concept and Design Plans

    The Honda Civic is a mod machine. To some, they might be the butt of a joke, but for many, these little compact cars hold a treasure trove of modification and tuning potential. Even though the FK8 comes from the factory as a track devouring top performer complete with the towering wing, monstrous brakes, and sport bucket seats, it's no exception to this trend. The heavy-hitting K20C1 under the hood and handling that almost defies physics only add to the to-do list for these civic owners. The drivers want more, and we're here to deliver.

    Given the Civic Type R's potential both on the road and the track, big turbos and custom tunes are becoming the norm for enhancing performance. However, the joy of big boost hits a wall due to the restrictive MAF (mass airflow) sensor housing.

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  3. Universal Duty - An in-depth look at the Mishimoto HD Bar-and-Plate Fluid Coolers

    Universal Duty - An in-depth look at the Mishimoto HD Bar-and-Plate Fluid Coolers

    The term 'heavy duty' applies to much more than just the massive turbodiesels that wear the HD badge. Every aspect of the automotive world experiences some form of heavy-duty activity. From the giant mechanical turbodiesel beasts, low-slung sports cars, and off-roading machines to hatchbacks, family haulers, and grocery-getters, heavy-duty heat is universal. Luckily, we here at Mishimoto have devised a heavy-duty means of managing that heat.

    For anything to be dubbed "heavy-duty," it needs to do two things. It needs to keep the fluid running through the core cool under the most grueling conditions and be able to take a beating at the same time. Performance and durability are absolute musts for a heavy-duty cooler. In this case, these two characteristics are intertwined.

    First developed on
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  4. Controlled Breathing - Performance Intake Kit R&D, Part 3 - Prototyping

    Controlled Breathing - Performance Intake Kit R&D, Part 3 - Prototyping

    When it comes to an exercise regimen, planning is only half of the equation. The other half is, well, doing it, working through each step, and making the necessary tweaks for the best results. Our last post outlined our plan to increase the F-150 EcoBoost's lung capacity, but now we're putting that plan into practice with our prototyping process.

    It all starts with a scan. Our engineer, Ye, uses the FARO Design ScanArm and performs several passes on our Raptor's engine bay and stock intake kit. In short, the scan arm uses the combination of an integrated camera and laser stripe to create a precise virtual copy of the F-150's engine bay. (Make sure that you click the link above to learn more about the FARO Design ScanArm).

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  5. Live on the Limit - Performance Radiator R&D, Part 3 - Production Sample

    Live on the Limit - Performance Radiator R&D, Part 3 - Production Sample

    Our newly designed radiator is now available! Make sure to get yours today, or continue reading to find out more:

    Performance Aluminum Radiator, fits Mazda NC MX-5 Miata (Manual) 2006-2015

    Mazda designed the NC Miata for the utilization of all 170 equipped horsepower. This budget sports car's idea is to show the automotive world that you don't need 1,000 horsepower and enough torque to shift the earth off its axis to have fun behind the wheel. Let's be honest, in most situations, you can really only use a fraction of that power unless you're at the track or drag strip. On the other hand, you can use all the Miata's available power and still have your driver's license at the end of the day.

    However, a car designed to live at the limit will be more prone to cooling issues. Our new radiator design is tailor-made to ensure that your NC can keep its cool, even when it's running at the limit.

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  6. Controlled Breathing - Performance Intake R&D, Part 2 - Design Plans and Prototyping

    Controlled Breathing - Performance Intake R&D, Part 2 - Design Plans and Prototyping

    Learning the proper technique for controlled breathing isn't quite human instinct. True, we all can live our daily lives without having to think about breathing in and out actively, but a vast majority of us aren't able to stand up and immediately run 26 miles. Those who can have planned and trained for just such an activity. No matter the engine under the hood of your F-150 EcoBoost, it's designed for endurance. It's ready to go far and haul what needs hauling. But, while it's prepared to go the distance, the F-150 EcoBoost could go further with some additional training.

    Our updated design starts with construction. We're planning to produce these intakes using a high-density plastic rotational molded design. This construction gives us the ability to create rugged, high-quality intake airbox designs with unique shapes that won't soak up engine bay heat. This method also comes in handy when we're designing the rest of the intake as well. Remember the curvy connection pipe from the

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  7. Performance Review - Performance Intercooler R&D, Part 1 - Stock Review and Prototyping

    Performance Review - Performance Intercooler R&D, Part 1 - Stock Review and Prototyping

    Performance is in the eye of the beholder. When the term 'performance vehicle' is uttered, thoughts primarily drift to low-slung, no-frills sports cars. Creature comforts were all sacrificed to the gods of speed, and practicality wasn't even considered. However, every vehicle performs in its own regard, including the 6.6L L5P Duramax powered Silverado and Sierras. These are performance machines. Sure, a Porsche 911 GT3 can lay down staggering lap times, but when was the last time you saw a 911 setting speed records while also towing a trailer and hauling the support team in absolute comfort. Its performance that's usable every single day. While impressive straight from the factory, these L5P power factories could still benefit from a bump in performance, specifically in the intercooling department.

    Before we can even think about our new design, we need to look at what GM included from the factory. A thorough examination of the stock layout gives us cues and a clear path forward on our

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  8. Go Your Own Way - Performance Intercooler R&D, Part 5 - Production Sample and Testing Results

    Go Your Own Way - Performance Intercooler R&D, Part 5 - Production Sample and Testing Results

    Nothing gathers us here in the Mishimoto facility, quite like the delivery of the latest production sample. In a way, it's almost like we're tearing into the parts for our own builds. We've been pouring over the 3D models and QC photos, pondering similar questions as anyone online shopping for parts. Will it be built to spec? Will it perform as designed? All questions asked before submitting the order, but now it's here, in the flesh! Like every one of our past projects, we get to pull this intercooler from the box, strap it directly to the dyno, and answer those questions.

    First up: was it built to spec? That question is answered with a simple and resounding, "yup." The idea was to create a durable intercooler that looks great peeking through the grille. Not to toot our own horn, but it meets those qualifications. I'll let the photos do the talking, though:

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  9. Performance Review - Intercooler Pipe and Boot Kit R&D - Concept to Completion

    Performance Review - Intercooler Pipe and Boot Kit R&D - Concept to Completion

    When it comes to trucks like the L5P Duramax powered Silverado and Sierra, 'tough' is generally the adjective used to describe them. Often, we see these trucks portrayed as do-anything utilitarian machines. They're traversing a dusty job site or towing a trailer loaded with machinery up a hill without breaking a sweat. The bed takes a pounding from payloads or toolboxes being dropped in without a care. Regardless of how or where you use your L5P Duramax, the mind-boggling performance these trucks possess is overshadowed by how "robust" they are. The massive torque figures and surprising 0-60 times are not lost on us here at Mishimoto. We're here to celebrate the speed of the Duramax and even improve on it.

    The L5P Silverado and Sierra HD are the latest in a long line of GM turbodiesel torque machines. However, the intercooling system could still use an upgrade, specifically the piping. Before we could fully update the intercooler piping system in the Duramax, we needed to perform a

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  10. Heated Rivalry - transmission Cooler R&D

    Heated Rivalry - transmission Cooler R&D

    Excess heat is the bitter rival of any vehicle, but especially when it comes to heavy-duty trucks, like the 2015+ 6.6L Duramax powered Chevys and GMCs. The HD Silverado and Sierra are already mega heat-generating machines on their own. Still, GM designed these trucks for the express purpose of pulling, towing, hauling heavy payloads, and generating even more heat. While you might have opted for the Heavy-Duty Duramax powerplant, the engine is only half of the equation. No matter if you chose to upgrade to the coveted Allison gearbox or not, the transmission is the other half of what slots these trucks into the Heavy-Duty category. Keeping those gears at prime operating temperature is vital and exactly what we have in mind.

    GM also had the same thought and has been including an external transmission cooler on all their trucks since at least 2001. Like the coolers found installed

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