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Monthly Archives: April 2015

  1. E46 3-Series Aluminum Expansion Tank, Part 2: 3D Tank Design

    E46 3-Series Aluminum Expansion Tank, Part 2: 3D Tank Design

    Quick project update! As noted in our last post, we had finished collecting data points and dimensional information for the stock tank and were setting our sights on creating a tank of our own.

    After pulling our engineers out from under shop vehicles, we set them behind the computer to get this project moving. Check out some of our initial 3D models!

    Mishimoto expansion tank, 3D model
    Mishimoto expansion tank, 3D model

    Mishimoto expansion tank, 3D model
    Mishimoto expansion tank, 3D model

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  2. BMW E36 Aluminum Coolant Expansion Tank R&D, Part 2: Initial 3D Model and Prototype

    BMW E36 Aluminum Coolant Expansion Tank R&D, Part 2: Initial 3D Model and Prototype

    Interested in picking up this aluminum E36 expansion tank? Check out our product page linked below!

    BMW E36 Aluminum Coolant Expansion Tank!

    Time to break open the stock tank and see what lies within. If you follow some of our other development projects, you would know that we recently split an E46 3-series expansion tank and found quite a complex system including both internal and external features. Although this added some complexity and difficulty to the project, it seemed like our engineers enjoyed the challenge.

    Stock Expansion Tank Internals

    First, before we slice this guy in half, a look inside the tank from the cap.

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  3. Mercedes CLA45 AMG Intake R&D, Part 2: Full Prototype Fabrication

    Mercedes CLA45 AMG Intake R&D, Part 2: Full Prototype Fabrication

    Interested in picking up our Mercedes CLA45 intake system? Check out our product page for more details.

    Mishimoto Mercedes-Benz CLA45 AMG Performance Air Intake

    Mishimoto intake 3D render
    Mishimoto intake 3D render

    When we last left off we had finished the evaluation of the stock intake system, and the design of our prototype had commenced. Our first component is the turbocharger inlet tube, which mounts to the compressor inlet. Check out a few shots of our 3D-printed design!

    Inlet Tube

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  4. A New BMW F30 Performance Intake, Part 1: Stock Intake and Initial Fabrication

    A New BMW F30 Performance Intake, Part 1: Stock Intake and Initial Fabrication

    Interested in purchasing our F30 intake system? Check out our product page for more information!

    Mishimoto BMW F30 Performance Intake!

    BMW F30 on dyno
    BMW F30 on dyno

    After wrapping up some loose ends with our E36 and E46 projects, it was time to turn our attention to one of the new offerings from BMW. The  4-cylinder turbo N20/N26 caught our eye as a very interesting new engine, and we decided to bring one into the shop for an initial look at the vehicle and to begin developing a few products for this chassis.

    Stock Intake System

    Before pulling out the welder and aluminum, we needed to evaluate the stock intake system to determine our game

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  5. Developing A N54 Catch Can Solution, Part 3: Final Design and Features

    Developing A N54 Catch Can Solution, Part 3: Final Design and Features

    Interested in picking up our N54 oil catch can system? Check out more details on our product page linked below!

    BMW N54 Baffled Oil Catch Can Kit

    After selecting a catch can location and fabricating a mounting bracket, we needed to fully install the can/bracket combo and begin putting together a set of CCV lines to complete our kit.

    Catch Can Lid

    Before doing so, the functional prototype of our catch can lid arrived for evaluation by our team. Check it out!

    Mishimoto CNC-machined catch can lid
    Mishimoto CNC-machined catch can lid

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  6. The Mustang EcoBoost Intercooler, Part 5: Finished Product and Final Testing Data

    The Mustang EcoBoost Intercooler, Part 5: Finished Product and Final Testing Data

    Interested in picking up this awesome Mustang EcoBoost Intercooler? Check out our product page for more details!

    Mishimoto Mustang EcoBoost Performance Intercooler

    Mishimoto intercooler
    Mishimoto intercooler

    Thanks to everyone who has followed our journey thus far. With a ton of testing and design work complete, we finally had our intercooler design ready for testing. We've leaked a few cool shots on the forum; check out more of the detailed images below.

    Mishimoto Final Design

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  7. Drop Intake Temperatures. Drop Track Times. Drop Jaws. The Ultimate Guide For Intercooler Selection!

    Drop Intake Temperatures. Drop Track Times. Drop Jaws. The Ultimate Guide For Intercooler Selection!

    What intercooler should I get? Is this a good intercooler? What horsepower gains will I see with this intercooler? Is a universal intercooler right for me? We all see these questions on Internet message boards, and we even hear them in friendly discussions with fellow car folk. Instead of responding with a face palm, we need your help to educate the masses on how an intercooler works. Knowing what makes a great intercooler great is powerful knowledge that can help you select the best cooler for your project.

    The goal of this article is to explain intercooler systems, designs, features, and testing procedures, so that you can more easily select the intercooler that meets your needs. Don’t be that guy with a massive front-mount intercooler on a completely bone-stock vehicle complaining about boost lag. Check out the guide below to educate yourself, your friends, relatives, maybe even that guy at work claiming his three-fifty will blow the

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  8. Mustang EcoBoost Aluminum Radiator R&D, Part 1: Initial Development

    Mustang EcoBoost Aluminum Radiator R&D, Part 1: Initial Development

    Interested in purchasing this awesome aluminum radiator? Check out more details on our product page linked below!

    Mishimoto Ford Mustang EcoBoost Performance Aluminum Radiator

    In an effort to give your Mustang optimal cooling performance, the bright minds at Mishimoto have embarked upon a mission to develop an efficient radiator solution for the EB. It is only a matter of time before high-powered EcoBoost models begin hitting the track, necessitating a cooling solution that outperforms the stock radiator.

    Luckily we have our own 2015 Mustang shop vehicle for product design and testing. We also have a local enthusiast who is kind enough to loan us his automatic EcoBoost for test fitting with the transmission cooler location on the S550.

    Stock Radiator

    EcoBoost owners have two radiator options from the factory. The Performance Package (PP) models are equipped with

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  9. Keeping The E36 Cool, Part 3: Final Prototype

    Keeping The E36 Cool, Part 3: Final Prototype

    Interested in picking up our E36 fan shroud? Check out the full details on this kit on our product page!

    Mishimoto BMW E36 Performance Fan Shroud Kit!

    Our final prototype is complete and looks fantastic. The fan mount is constructed from 1/8" steel that has been cut to a specific shape allowing for additional airflow through the radiator core at speed. Additionally, the mount is powder coated black to provide a durable finish. As noted in our last post, we tested this unit extensively with our 16" fan to ensure that coolant temperatures were properly regulated during both idle and all driving conditions.

    Check out a few shots of the mount!

    Final prototype of fan mount
    Final
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  10. 2015 Mustang Expansion Tank Project, Part 1: Stock Tank and 3D Modeling

    2015 Mustang Expansion Tank Project, Part 1: Stock Tank and 3D Modeling

    Interested in picking up our aluminum coolant expansion tank? Check out more details on our product page linked below.

    Mishimoto Ford Mustang EcoBoost/V6/V8 Aluminum Coolant Expansion Tank

    It's hard to match that feeling you get when purchasing a new car, especially the new S-550 Mustang. Picking up your friends for joy rides, melting the tires down the full length of your neighborhood, pulling into the driveway, popping the hood in complete ecstasy " wait " what is that? Is that the coolant expansion tank? Why is it so terrible looking?

    This is pretty similar to what happened the day our shop 2015 EB arrived. The engine bay on both the 2.3L and 5.0L vehicles is quite nice, well organized, and clean. Unfortunately, right up front in plain sight sits quite an eyesore in the form of your coolant expansion tank. To improve aesthetics, we decided to tackle R&D to bring you guys a more appealing

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