#bmw

Everyone loves a dynamic character. Think about it. When have you ever read a book or watched a movie and said to yourself, "Wow, I'm really glad that the main character didn't develop throughout the story"? We long for that feel-good moment when the protagonist reaches a turning point and changes. The development for our F20/F30 intercooler has a relatable plot line.

R&D is a process with its own ups and downs. That's what makes it a challenge, and thus fun for us problem solvers. Even with a lot of research and simulations, some things lead to unexpected outcomes. If you look back through the beginning stages of our development, it's clear that we're taking a unique approach when it comes to the stepped-core intercooler. If you're worried that adding the angle to the top of our intercooler core was the part that worked out differently, never fear, it does its job. The topic of shrouding is the aspect that eventually took a different turn once we arrived at the testing phase.

Heavy Shrouding

It's been a long time coming since we last left off with the development of this intercooler. While it might have been trying on your patience, and a little on ours, it's not necessarily a bad thing that it took some time. Simply put, how are we going to make sure that what ends up at your door step is perfect if the first doesn't possess the same qualities? And sometimes doing things a little differently takes some time.

If you look back to our last post outlining the design plans, you'll see exactly what I'm on about when it comes to doing things differently. We did end up giving a good amount away then, but since it's been a while, I'll refresh your memory.

Yes, the stepped core is nothing new nowadays. With the F2X and F3X Bimmers, the design of the stock system almost requires a stepped core in order to squeeze more performance out of the N55 and N20 engines. During our development process, we investigated the idea of a few other core configurations, but neither quite stacked up to

When I last left off our engineer, Steve, was busy scanning and creating a 3D model of the F30 stock unit as a reference for our new design. There is an impressive amount of engineering that has gone into this intercooler project already, with more to come. One of the reasons for this attention to detail is because of the wide range of models that this new cooler is going to fit, as seen by our photo gallery. Another reason is because BMW has a pesky habit of living up to their moniker, "The Ultimate Driving Machine," they leave little room for error.

Steve working the Faro Design ScanArm to create a 3D model of the stock intercooler unit.

I've always been a huge fan of BMW, especially when it comes to the meticulous engineering that goes into each of their vehicles. Every model they put out is designed to last. Whether it be a 28-year old 3-series speeding around the flat back roads of New Jersey, or the much bigger and heavier X3 taking on the winding mountain roads of the Colorado

The section of I95 between Baltimore and Philadelphia might seem like drab and uninspired stretch of pavement for the millions of commuters and travelers getting from point A to point B. However, it  serves as the main artery for bringing together people every year in a celebrated event to scarf down the savory staple of Philadelphia's culinary prowess, the cheesesteak. It's not just any group of people, but rather an extensive faction of gear-heads piloting the best vehicles that Germany, England, Japan, and America have to offer to satisfy their craving for speed and the fine mixture of cheese wiz and steak. What caused this yearly pilgrimage to South Philly's very own Tony Luke's cheesesteak stand? Simply one man who found Bimmers and cheesesteaks belonged together, and clearly others shared his appreciation for the combo before finally the event took its current form.

The Euro Cheesesteak Run's organizer Chris Walsh waits to enter the lot on Oregon Ave. in Philadelphia outside of

Mishimoto prides itself on the ability to improve the cooling systems on just about any vehicle that rolls through the garage door. Intercoolers have become our bread and butter at this point. That being said, BMW's are notoriously over-engineered, so improving on the meticulous German design isn't going to be an easy task.

It seems that the engineers at BMW wanted to make sure they provided the best equipment on their "Ultimate Driving Machine," which means tight spacing. Peeling the front bumper cover from our loaner 2014 335i M Sport reveals a space no bigger than a toaster oven. A tricky intercooler project lies ahead, but that's OK, because we're up to the challenge.

The front fascia is secured on tight, but our engineer Steve, left, and project manager, Rob, make short work of it.

The F30 335i with the front fascia removed. The M-Sport aero package includes its own full set of shrouding and duct work.

BMW already has an adequate design on their stock intercooler. It's a stout tube

The pre-sale for this kit is now live! Click here to buy the Mishimoto N55 Catch Can Kit!

Nothing ruins a weekend drive through your favorite back roads more than an unexpected check engine light (CEL). That is, nothing except a flashing check engine light.  Having driven my fair share of Volkswagens, Audis, and more recently Subaru's, I've become quite accustomed to the warm, orange glow of a lit check engine light.  A solid CEL is something that no longer worries me; it's something that I, and most people who modify cars, have come to expect every now and then.  What does still haunt my dreams, however, is the flashing CEL. What's the difference? A solid CEL is usually a fault that's not life-threatening to the engine.  Small issues like loose fuel caps, small vacuum leaks, and dirty throttle bodies all cause a solid CEL. But what causes a flashing CEL is something much more dangerous: a major misfire.

The Orange Omen

The dreaded flashing check-engine light is a sign that something

You spend hours washing, waxing, and polishing. Not a single drop of water or speck of dirt is left on the paint's surface when you're done. The interior is the same story; the carpet, seats, and dash look better than on the day you picked up your new BMW from the dealer. You spend precious time and effort protecting your investment from the outside, but what about the places you can't see? I don't mean that spot under the seat where you have to break every bone in your hand to retrieve your phone. I mean the heart of the car: the engine. Using high-quality fuel is a start to keeping your engine healthy, but there are more threats that you may never see coming until they've already gotten the best of your engine.

Looking Back

In the last post, we looked at the N55's stock PCV system; we examined its advantages and disadvantages, and how blow-by can harm your engine. We also took a quick look at how we started developing our catch can. This time, we'll be taking a look at the prototype

This is it. The leather seat grips your back as hard as your hands grip the wheel and the tires grip the road. The pavement is your playground and nothing can break the connection you have to its twists and turns.  Your mind is calm, but calculating, guiding the wheels through every turn with finesse as the headlights cut through the darkness.  Smooth is fast, and this car is certainly smooth.  When you finally coax yourself to go home, stepping out into the cool night air, you think to yourself, "This is it."

The Dark Horse of Combustion: Blow-by

But what aren't you thinking about? Sure, BMW's N55 TwinPower Turbo inline-six engine is smooth and powerful, but what happens inside that engine is much more violent. Internal combustion engines are essentially controlled bombs; air and fuel combust to drive pistons and crankshafts.  One byproduct of this violence is power, but there are darker horses to contend with, too.  As the N55 churns away, high pressure on the top side of the