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M54B30

  1. Makin' Our Camaro Purr - Catback R&D, Part 2: Turning Heads

    Makin' Our Camaro Purr - Catback R&D, Part 2: Turning Heads

    Our recently released catch can for this 2016+ Chevy Camaro 2.0T needed a part two to our "The Making Of" (TMO) video series for the project, and I was tasked with directing it. I wanted to take our Camaro home (Washington D.C.) for the weekend to put some miles on it so our kit would catch real world content inside of the catch can to show in the video. It just so happens that we had a full cat-back exhaust prototype on the car for me to enjoy. Let me tell you something, this car turns heads.

    Exhausts can be a tricky modification. If it sounds good, then it's a tasteful part of the car that you and others around you can enjoy, but if it sounds bad - I think you gearheads know the term for that. I can tell you first hand that this car sounds incredible. Even my father, who knows very, very little about cars in general, heard it during a cold start and was impressed. "Why does it sound so different from the blue one [the SS] you brought home?" I said it had a smaller engine in it with prototype

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  2. Final Product Design - E46 Intake Development, Part 3

    Final Product Design - E46 Intake Development, Part 3

    In our last update, we left you with some dyno results showing the potential this kit has for increased performance. Now that the development process is nearing completion, we have a finished and fully functional prototype to test fit onto a BMW 330i. This kit is a direct fit for the E46 330i and it includes a very straightforward component list and simple installation instructions. Let's jump into what our final kit looks like.

    Final E46 intake prototype
    Final E46 intake prototype

    As seen above, the multi-ply silicone intake hose features a CNC-machined connector for exact fitment onto our filter. The heat shield is made of black powder-coated steel to help keep the filter shielded from the engine bay heat. The weather stripping along the edges seals against the hood to further assist with isolating the air filter. This oiled filter is a serviceable unit that can be used for quite some time with the proper maintenance.

    Prototype E46 parts
    Prototype E46 parts

    Prototype E46 parts
    Prototype E46 parts

    Here is a shot of the entire kit fitted on our 330i.

    Final E46 intake prototype
    Final
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  3. Stock Review + Initial Design - E46 Intake, Part 1

    Stock Review + Initial Design - E46 Intake, Part 1

    Our garage has been graced with the presence of a clean 2001 E46 330i, so we can now begin development on this E46 intake. Let's dive right in!

    Stock System

    The 330i stock intake system is similar to the 32X, the big difference being the size of the MAF housing. On the higher-output 330i models, this housing is larger so it can accept greater airflow needed by the more powerful, higher-displacement engine. To accommodate that larger diameter, our design will have a slightly enlarged opening on the heat shield. Everything else should fit right into place! Here are a few shots of the stock system we are working on.

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    Aerial shot of the 330i engine bay

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    E46 intake stock system

    IMG_9773r
    Up close shot of E46 parts

    Design and Fitment

    We needed to be sure that everything would fit correctly if we planned to use our previous shield as a base design. See below for how we mocked up fitment of the heat shield.

    IMG_9779r
    Fitment of prototype E46 parts

    IMG_9781r
    Fitment of prototype E46 parts

    We knew going into this project that the

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