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  1. Old Dog, New Tricks - Intercooler R&D, Part 2: Plans & Prototypes

    Old Dog, New Tricks - Intercooler R&D, Part 2: Plans & Prototypes

    Tucked between the battery and the radiator, buried beneath a tangle of coolant hoses, lies the heart of the Ford Powerstroke 6.7L charge air cooling system.  This chunk of aluminum, the air-to-water intercooler, is responsible for keeping your workhorse breathing easy.

    A freshly cut, $500 intercooler. Not a bad Tuesday
    A freshly cut, $500 intercooler. Not a bad Tuesday

    When we looked at this project last, we outlined what makes air-to-water intercoolers different from your typical air-to-air intercooler and why they're used in heavy-duty applications.  We also took our waterjet cutter to our brand-new OEM intercooler to see what was going on beyond the bland exterior.  Once we had evaluated the stock intercooler's strong

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  2. Quick Release! - Ford 7.3L Powerstroke Transmission Cooler Kit

    Quick Release! - Ford 7.3L Powerstroke Transmission Cooler Kit

    Sometimes there are products we can't wait to get on the market. The sense of urgency follows positive feedback after a release or hinting at a recently started project. There's pride in giving people what they want, what they need. When our 2003-2007 6.0L Powerstroke Transmission Cooler Kit was released, the question that kept coming was if it would fit the 7.3L. What followed was a "no, sorry." That didn't sit well with us. The efforts grew exponentially as more questions surfaced about fitment, and as the number of requests to make a direct fit kit increased.

    In retrospect, it would have been best to provide all you 7.3L owners with upgraded cooling when the transmission cooler first launched. The reason why our 6.0L kit wasn't on option then was due to the hose routing. The lines are different. The 6.0L already has hoses that can adapt to our cooler without the necessity of lines from us. The inlets and outlets are in different spots here, so we needed to carefully design hoses that

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