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  1. Completing the Package - Intercooler Piping R&D: Coming in Hot

    Completing the Package - Intercooler Piping R&D: Coming in Hot

    Fresh off the assembly line comes our prototype intercooler pipes for the 2013+ Ford Focus ST. In the last update, I reviewed the stock piping, our 3D printed prototypes, and mildly teased what the final version of this kit will look like, so it's time for a full reveal. Let's go through some of the design features and performance numbers that have resulted from this project.

    Hot side intercooler pipes
    Hot-side intercooler pipes

    The hot-side kit will have a solid aluminum center section with silicone couplers attached to the turbo and intercooler outlet. It fits nicely around the engine oil pan and is mounted with brackets to keep it in place. However, a balance between flexibility and rigidity is important, which is why the couplers are long. This is what helps make the fitment accurate and absorb engine movement.

    Piping leading to the turbocharger
    Piping leading to the turbocharger

    While the piping diameter has been bumped to 2.5 inches, they still attach to the factory intercooler, so you can still enjoy the benefits if you are not running our

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  2. Mission In-Pipe-Sible - Intercooler Piping R&D, Part 2: The Cold Side

    Mission In-Pipe-Sible - Intercooler Piping R&D, Part 2: The Cold Side

    Our intercooler pipes are on the tail end of our journey to extract some elevated performance out of our 2016 Ford Focus RS. Along with our intercooler project making great strides in development, we have some updates to share with you regarding our intercooler piping. In usual fashion, we plan to make each pipe individually available, as well as having the option to purchase the entire kit (piping and core) as one. We aren't quite there yet, but easy does it. Let's start with the cold side intercooler piping for this RS.

    Cold side intercooler tube
    Cold side intercooler tube

    The cold side here is a standard design, connecting the turbo to the cold side of the intercooler. The unique part, though, is the material we plan on making this product out of. The entire prototype, which is more of a finished production sample at this point, will be constructed from durable, steel reinforced, five-ply silicone. Worried about boost pressure? You won't have to with this one-piece tube. The steel reinforcement makes it highly

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