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  1. Civilized Pipelines: Intercooler Piping R&D, Part 1: Design Plans

    Civilized Pipelines: Intercooler Piping R&D, Part 1: Design Plans

    Turbocharger compressors like denser air, which is why us car enthusiasts joke about how, although the winter is the motorsports off-season, it's peak "boost" season. Cars with forced induction love the colder, denser climates because by driving in colder weather, the turbocharger or supercharger gets fed a bit more air than in warmer weather. That's why you might feel a harder punch from the gas pedal in the middle of a freezing Chicago December compared to a Daytona Beach July.

    Since we don't all boost happily in the Siberian Tundra, the way to replicate this effect is by finding a way to supply more air to your method of forced induction. One way to do so is by making your intercooler piping or charge pipes larger. Larger pipes allow more airflow, which translates to more power. Our lead engineer for this entire intercooler project is very familiar with this idea, before creating larger pipes, we must first evaluate the stock pipes - hot side and cold side - to know exactly what we are

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  2. Mission In-Pipe-Sible - Intercooler Piping R&D, Part 2: The Cold Side

    Mission In-Pipe-Sible - Intercooler Piping R&D, Part 2: The Cold Side

    Our intercooler pipes are on the tail end of our journey to extract some elevated performance out of our 2016 Ford Focus RS. Along with our intercooler project making great strides in development, we have some updates to share with you regarding our intercooler piping. In usual fashion, we plan to make each pipe individually available, as well as having the option to purchase the entire kit (piping and core) as one. We aren't quite there yet, but easy does it. Let's start with the cold side intercooler piping for this RS.

    Cold side intercooler tube
    Cold side intercooler tube

    The cold side here is a standard design, connecting the turbo to the cold side of the intercooler. The unique part, though, is the material we plan on making this product out of. The entire prototype, which is more of a finished production sample at this point, will be constructed from durable, steel reinforced, five-ply silicone. Worried about boost pressure? You won't have to with this one-piece tube. The steel reinforcement makes it highly

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