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Page 2 - Monthly Archives: February 2014

  1. 2002-2007 Subaru WRX/STI Top-Mount Intercooler, Part 2: Prototypes and Test Fitting

    2002-2007 Subaru WRX/STI Top-Mount Intercooler, Part 2: Prototypes and Test Fitting

    Interested in purchasing our WRX/STi top-mount intercooler? Check out our product page for more information!

    Mishimoto Subaru WRX/STi Performance Top-Mount Intercooler Kit

    Before we attempted the initial design, we first took a good look at the stock Y-pipe design. Although the spaced ports provide dispersion of air throughout the stock core, we saw immediately that this portion of the design needed improvement.

    Kevin, our lead engineer for this project, began by taking measurements of the stock engine bay and intercooler. He used these measurements to begin developing a Solidworks model that would emulate the direction we wanted to go with the overall design. Once the model was completed, it was time to utilize our 3D printer to create a prototype. The initial prototype would be used primarily to test fitment and check clearance before we developed a final prototype. Because this was a large component, we separated the model into portions for 3D printing and then reassembled the pieces.

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  2. 2001-2007 Mitsubishi Lancer Evolution Half-Size Radiator, Part 2: Final Testing and Completion

    2001-2007 Mitsubishi Lancer Evolution Half-Size Radiator, Part 2: Final Testing and Completion

    Interested in purchasing our Evolution radiator? Check out our product page for more details!

    Mitsubishi Lancer Evolution Half-Size Performance Aluminum Radiator

    With our design essentially solidified, and our prototypes ready to be put into action, it was time to perform another test fit and gather data. Lucky for us, one of our new engineers (Steve) happens to daily drive an Evo 9, and we talked him into allowing us to use his car for development. Steve's Evo is making around 350 hp to the wheels with a few modifications and quite a helping of boost. This should be a great vehicle for our second round of testing.

    Test fit vehicle #2
    Test fit vehicle #2

    Test fit vehicle #2
    Test fit vehicle #2

    Into the shop and onto the lift it went. The radiator was installed without any issues. We were able to bolt the factory fan shroud to the radiator and also fit the factory hoses. Score!

    Prototype design installed
    Prototype design installed

    The end tanks fit perfectly with the radiator support, and our fabricated upper bracket provided additional support for the

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  3. 2004-2006 Pontiac GTO Performance Aluminum Radiator Development

    2004-2006 Pontiac GTO Performance Aluminum Radiator Development

    Want to see all the product details? Check out our product page linked below!

    Mishimoto Pontiac GTO Performance Aluminum Radiator

    Product Introduction and Goals

    Our team has received numerous requests for a reasonably priced, high-performance aluminum radiator for the new-age Pontiac GTO. After reviewing the project and evaluating the current offerings available, we found a vacancy in the market. Our target would be to design a direct-fit unit that provides additional cooling and reliability over the stock radiator with plastic end tanks, while still maintaining a reasonable price point. Although it was available for only a few years in the States, the Pontiac GTO (OK, it's a Holden) was a seriously unique vehicle. The LS engine combined with an optional manual gearbox was ideal for a quick street car or a fun weekend track or autocross car. These cars may be a touch heavy, but thanks to a very responsive engine, squeezing a few extra ponies is a piece of cake.

    These vehicles are nearly

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  4. 2002-2007 Subaru WRX/STI Top-Mount Intercooler, Part 1: Introduction and Goals

    2002-2007 Subaru WRX/STI Top-Mount Intercooler, Part 1: Introduction and Goals

    Interested in purchasing our WRX/STi top-mount intercooler? Check out our product page for more information!

    Mishimoto Subaru WRX/STi Performance Top-Mount Intercooler Kit

    The Bugeye, Blobeye, and Hawkeye Subarus have always been a prime choice for a fun daily driver or project vehicle. With a burbley turbocharged flat-four and a robust AWD system, it is hard to beat the overall value of these early models. Nonetheless, the performance aftermarket is massive with documentation available for building your car from mild to wild. Key components to the aftermarket success are the large enthusiast groups such as NASIOC and IWSTI that provide a great place for swapping information on repairs and modifications, and also general discussions about why these cars are so great! These Subarus provide a great base for entry into the racing world, whether it be rallycross, autocross, or track days. Reasonably inexpensive consumables make this a budget track car or fun car, similar to an older BMW or

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  5. 2008+ Subaru WRX/STI Performance Air Intake Part 7: Product Release

    2008+ Subaru WRX/STI Performance Air Intake Part 7: Product Release

    Interested in purchasing our WRX/STi intake? Check out more details on our product page linked below!

    Subaru WRX/STi Performance Cold-Air Intake

    This product is finally available! Check out the details below!

    Subaru WRX/STI Performance Cold-Air Intake, 2008–2014

    • Direct fit for the 2008–2014 Subaru WRX/STI
    • Dyno-proven gains of 25 hp/25 tq at 5300 rpm
    • Eliminates restrictions and improves airflow
    • Mandrel bent aluminum intake pipe with air straightener and CNC-machined MAF housing
    • Powder-coated heat shield for optimal air temperatures
    • High-quality Mishimoto free-flowing air filter provides 16% greater filter surface area
    • True cold-air design with filter placement outside the engine bay
    • Fully serviceable oiled air filter
    • Provides an aggressive, rich intake tone
    • Bolt-on performance works with stock tune and installs in under one hour
    • Made in the USA
    • Mishimoto Lifetime Warranty

    Features and Benefits Video!

    Installation Video!

    Sound Clip!

    Thanks!

    Interested in purchasing our WRX/STi intake? Check

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  6. 2001-2007 Mitsubishi Lancer Evolution Half-Size Radiator, Part 1: Project Introduction and Initial Test Fitting

    2001-2007 Mitsubishi Lancer Evolution Half-Size Radiator, Part 1: Project Introduction and Initial Test Fitting

    Interested in purchasing our Evolution radiator? Check out our product page for more details!

    Mitsubishi Lancer Evolution Half-Size Performance Aluminum Radiator

    Our initial test fit donor vehicle
    Our initial test fit donor vehicle

    It is hard to argue with the masses who rave about the Mitsubishi Lancer Evolution. A turbocharged, AWD, rally-inspired chassis wrapped in a tastefully designed and aggressive body is enough to provoke envy in anyone, enthusiast or not.

    During the past few years, we’ve kept a close eye on the Evolution forums and enthusiast groups, and we’ve also kept tabs on the success of our current products, including oil coolers, intercoolers, radiators, and silicone hose kits. In doing so we have become aware of the needs and wants for products that would make the lives of our customers easier. We found an interesting project that needed support – a half-size radiator for enthusiasts who bolt in large-frame, twin-scroll, and front-facing turbocharger setups. This isn’t a modification you will see on a regular

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  7. 2008+ Subaru WRX/STI Performance Air Intake Part 6: Final Product Reveal

    2008+ Subaru WRX/STI Performance Air Intake Part 6: Final Product Reveal

    Interested in purchasing our WRX/STi intake? Check out more details on our product page linked below!

    Subaru WRX/STi Performance Cold-Air Intake

    With positive horsepower data and an impressive intake tone, all our goals were met, so it was time to move towards project completion. We set out to finalize the design, finishes, and construction of our production units and, as you can see below, they turned out quite well. This will be offered in three finishes including polished aluminum, wrinkle-red, and wrinkle-black. Each kit includes an intake pipe with air straightener and MAF housing, a Mishimoto high-flow air filter, a heat shield, a silicone coupler, clamps, and all hardware necessary for installation.

    Completed air filter shroud design
    Completed air filter shroud design

    Mishimoto intake fully installed
    Mishimoto intake fully installed

    Fully installed kit
    Fully installed kit

    Completed Mishimoto intake pipes with wrinkle finish
    Completed Mishimoto intake pipes with wrinkle finish

    Mishimoto intake pipes and air filter
    Mishimoto intake pipes and air filter

    Mishimoto one piece air straightener
    Mishimoto one piece air straightener

    This kit provides a true bolt-on, high-performance air intake that produces

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  8. 2008+ Subaru WRX/STI Performance Air Intake Part 5: Sound Testing

    2008+ Subaru WRX/STI Performance Air Intake Part 5: Sound Testing

    Interested in purchasing our WRX/STi intake? Check out more details on our product page linked below!

    Subaru WRX/STi Performance Cold-Air Intake

    Finally, we come to the sound improvements that the Mishimoto intake provides. Everyone loves a nice throaty intake sound, almost as much as the intoxicating burble from a set of unequal-length headers. During our many dyno pulls, collection of data for decibel strength was something we wanted to explore and compare between the factory design and our design.

    Intake sound testing
    Intake sound testing

    Intake sound testing
    Intake sound testing

    Microphone for intake sound testing
    Microphone for intake sound testing

    Microphone for intake sound testing
    Microphone for intake sound testing

    From the lead engineer on this project:

    β€œThe recorded sounds were analyzed to compare the relative decibel strengths across the entire bandwidth of frequencies.Β  The red and blue lines in the graph below (Figure 3) represent the maximum volume achieved for each frequency band during the entire dyno pull.

    A note about frequencies: The range of human hearing is typically about 20

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  9. 2008+ Subaru WRX/STI Performance Air Intake Part 4: Final Design Testing and Data

    2008+ Subaru WRX/STI Performance Air Intake Part 4: Final Design Testing and Data

    Interested in purchasing our WRX/STi intake? Check out more details on our product page linked below!

    Subaru WRX/STi Performance Cold-Air Intake

    It was now time to see the fruits of our labor and collect some data with our revised design. Our poor STI was once again strapped to the dyno (This is what it’s built for, right?) and endured pull after pull as we evaluated power, AFRs, sound improvements, and durability. Weeks of testing resulted in a design that not only pleased our engineers, but also excited them to see some enthusiasts install and use it. Bolting on 25 whp has never been easier, and this intake shows gains through the entire power band.

    Dyno testing final design
    Dyno testing final design

    More dyno testing
    More dyno testing

    Everyone loves dyno videos!

    And … the results are in! As shown below in Figure 1, our air intake makes substantially more power over the factory intake throughout the entire power band, especially in boost. Also shown areΒ  the AFRs of both the OEM and Mishimoto intakes. Although leaner than the

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  10. 2008+ Subaru WRX/STI Performance Air Intake Part 3: Prototype Testing

    2008+ Subaru WRX/STI Performance Air Intake Part 3: Prototype Testing

    Interested in purchasing our WRX/STi intake? Check out more details on our product page linked below!

    Subaru WRX/STi Performance Cold-Air Intake

    With our initial designs complete and fully assembled, the engineers were ready for testing. We strapped our STI to the dyno and began making some initial pulls with the car completely stock and using the OEM intake. We were averaging upper 250s to lower 260s at the wheels, which was what we expected from this car. After having some fun we removed the factory intake system, including the airbox, air induction tube, and MAF housing. We bolted on our first design and made a few pulls. We found that the air/fuel ratio (AFR) was a bit on the lean side for our tastes, so after a few runs we decided to call it quits for the day and reevaluate this design. Bolting on the second design provided slightly improved AFRs, but they were still at a point where we were a bit uncomfortable. This was our main concern, as the vehicle seemed to be putting out pretty

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