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  1. Cool Air for the EcoBoost. F-150 Intercooler R&D, Part 2: Initial Design Work

    Cool Air for the EcoBoost. F-150 Intercooler R&D, Part 2: Initial Design Work

    After taking a brief look at the factory cooler and components, we needed to begin the design for our counterpart. This will involve the use of both modern and conventional tools to ensure that our prototype meets all our requirements.

    Factory Intercooler Features

    Factory F150 intercooler
    Factory F150 intercooler

    The factory intercooler pulled from our test vehicle came with the upper shroud that Ford had added to help prevent condensation issues. It also included a couple mounting pegs which use grommets for isolation.

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  2. Pipe Down! Mishimoto Fiesta ST Charge Pipe R&D, Part 4: Prototype Test Fit

    Pipe Down! Mishimoto Fiesta ST Charge Pipe R&D, Part 4: Prototype Test Fit

    A few weeks ago we completed our first set of prototype pipes. After a quick evaluation by our team, it was time for a vehicle test fit. Last week we set our Fiesta ST (FIST) up on a lift and began swapping the stock piping for our components.

    First, the hot-side pipe was bolted into place.

    Mishimoto Fiesta ST performance parts installed
    Mishimoto Fiesta ST performance parts installed

    The hot-side pipe slid into place perfectly. Our mounting bracket lined up, and the hardware properly secured the pipe into place.

    The cold-side pipe was a bit more challenging to install, but soon we had it in place as well.

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  3. Power through Deletion. 2015 WRX TGV Delete Kit, Part 4: Product Testing

    Power through Deletion. 2015 WRX TGV Delete Kit, Part 4: Product Testing

    We've got some interesting plans to evaluate the performance benefits of our TGV delete kit. In addition, we want to evaluate any appreciable differences in terms of air temperature between the two materials (aluminum and Delrin) we have selected for our prototypes.

    Test Preparation

    For our first assessment, we will evaluate airflow temperatures in both materials during dyno testing. The goal here is to determine whether the different heat transfer properties of the two materials have an impact on the airflow within the TGV unit. Ideally we would use pre-TGV and post-TGV sensors to evaluate this, but for our initial test a single sensor will be used.

    We started by drilling and tapping each prototype.

    Initial Data

    We put together several plots to help analyze the data from our dyno pulls so we could reach a conclusion regarding appreciable temperature differences. First, a look at our initial runs with each material on

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  4. Keep oil out of your intake - Oil Catch Can R&D, Part 3: Test Results

    Keep oil out of your intake - Oil Catch Can R&D, Part 3: Test Results

    In our last two posts we took a look at the prototype catch can brackets and hoses for both the driver and passenger-side. As a recap and to better explain our results, the next paragraph describes the crank case ventilation systems on the Mustang GT. If you're not in a reading mood feel free to continue to the results below.

    Crank Case Ventilation on the Mustang GT

    While we can continue to refer to the two catch can systems as the driver and the passenger-side, we can also differentiate them another way. This will allow us to better understand the results of our testing. The passenger-side catch can is tapped into the ventilation line that allows crankcase air (and blow-by) to exit the engine. We often call this the positive crankcase ventilation, or PCV line. This line is equipped with a valve, referred to as the PCV valve, which works to regulate the air flowing through the crank case ventilation (CCV) system. The driver-side catch can is tapped

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  5. A More Durable Degas. Ford Powerstroke 6.0L Aluminum Degas Bottle R&D, Part 1: Factory Bottle Evaluation

    A More Durable Degas. Ford Powerstroke 6.0L Aluminum Degas Bottle R&D, Part 1: Factory Bottle Evaluation

    We're back for some new 6.0L product development! It has been a few months since the release of our recent intake elbow and thermostat housing, and our team is itching to start a new project on our 6.0L Powerstroke shop truck. This time, we're aiming to create an aluminum degas bottle that would provide additional cooling system reliability. Within the past year, we've increased our focus on development of aluminum expansion tanks, and we've brought to market some unique tanks that provide improved durability and style.

    One of our recent projects was a tank for the 2015+ Ford Mustang, which features some unique internal baffling to emulate the functionality of the stock tank.

    Mishimoto's 2015+ Mustang aluminum expansion tank
    Mishimoto's 2015+ Mustang
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  6. 2016 Camaro SS Video Review Series, Part 3: Handling

    2016 Camaro SS Video Review Series, Part 3: Handling

    The second segment of our video review series is up! In this video, we take you on some local back roads to test out the impressive handling characteristics of the SS. This includes:

    -Overall Handling Impressions
    -Steering Feel
    -Tire Performance
    -Electronic Rev-Match Function
    -Highway Manners

    Check it out!

    Our next video covers some of the neat interior features found on the SS!

    Thanks for watching!
    -John

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  7. Pipe Down! Mishimoto Fiesta ST Charge Pipe R&D, Part 3: First Prototype Evaluation

    Pipe Down! Mishimoto Fiesta ST Charge Pipe R&D, Part 3: First Prototype Evaluation

    Good news! Our first prototype intercooler pipe kit is complete. We can now evaluate both fitment and functionality on our Fiesta. Let's take a look at each pipe we created.

    Prototype Cold-Side

    First we have the more complex pipe of the pair, the cold-side.

    Fiesta ST charge pipe prototype
    Fiesta ST charge pipe prototype

    Complexity comes in the way of multiple bends combined with numerous pipe-mounted features. To the right side of the pipe, you can see the flat flange that serves as a mounting point for the factory pressure sensor. This flange is CNC-machined to provide a proper seal.

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  8. Power through Deletion. 2015 WRX TGV Delete Kit, Part 3: First Prototypes

    Power through Deletion. 2015 WRX TGV Delete Kit, Part 3: First Prototypes

    We're back with another quick update on our TGV delete project for the 2015+ WRX. After designing our initial models and then 3D-printing a prototype for test fitting, we worked up a couple functional prototypes for on-car testing.

    First Prototype Images

    Check out a few images of our functional prototype deletes!

    Mishimoto's 2015 WRX TGV delete prototypes

    Mishimoto's 2015 WRX TGV delete prototypes

    Mishimoto's 2015 WRX TGV delete prototypes

    Mishimoto's 2015 WRX TGV delete
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  9. Clean Valves for the SS. Camaro Catch Can Development, Part 3: Catch Can and Silicone Hose Details

    Clean Valves for the SS. Camaro Catch Can Development, Part 3: Catch Can and Silicone Hose Details

    Interested in picking up our Camaro SS catch can kit? Check out it at our online store!

    Mishimoto 2016+ Camaro SS Catch Can

    Our Camaro catch can project continues! If you follow our development posts on the forums, please be sure to cast additional votes for our bracket design and silicone hose color. We are interested in obtaining as much feedback/opinion as possible so we can bring to market exactly the kit you want to see. So far, we've inspected the stock systems, selected a catch can location, and designed our initial bracket prototype. The final developmental phase includes constructing our direct-fit lines that will run from the PCV to the catch can, and from the catch can to the intake manifold.

    Before showing our progress with that, I'd like to cover some of the neat aspects of our catch can.

    Mishimoto Baffled Oil Catch Can

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  10. Power Through Deletion. 2015 WRX TGV Delete Kit, Part 2: 3D-Printed Prototype Test Fit

    Power Through Deletion. 2015 WRX TGV Delete Kit, Part 2: 3D-Printed Prototype Test Fit

    3D-Printed Prototypes

    To confirm the dimensions and design of our prototype, we decided to utilize some of our rapid prototyping tools. We fired up our 3D printer and loaded the model. Check out a couple images showing the progress of the print.

    3D-printing 2015 WRX parts
    3D-printing 2015 WRX parts

    3D-printing 2015 WRX parts
    3D-printing 2015 WRX parts

    Once the printing process was complete, we cleaned up the prototypes and installed them on our 2015 WRX to verify fitment.

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