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  1. Testing Results - The FXT Intake, Part 3

    Testing Results - The FXT Intake, Part 3

    Last time we posted about this Forester XT intake project, we left you off with prototype fitment. Testing is now complete and we have some information to share.

    IMG_0157r Subaru Forester XT performance parts up for testing

    Our initial goal for this project was to design a performance intake system that would deliver dyno proven power gains and while being safe to run on the stock tune. We designed a very similar system for the 2015+ WRX and achieved terrific results.

    The Forester XT has changes in the ECU, head design and cams, so the testing has yet to give us the results we want to see. We've tested numerous different designs over the past few months and we haven't seen results that we're happy with yet. We've designed prototypes that make power on

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  2. Final Product Design - WRX Race Intake, Part 3

    Final Product Design - WRX Race Intake, Part 3

    Our last update on this intake included dyno testing that yielded some interesting numbers. Now that we're moving closer to the release, let's take a look at the finished product!

    Let's start with the intake pipes.

    IMG_2850
    New 2015 WRX parts

    These intake pipes will be finished in either wrinkle black, wrinkle red or polished, as shown above. The decision is up to you! These production samples came out nicely and look really great in person. Remember we are using full three inch piping with no step downs, which will require a tune on any WRX that has this race intake installed.

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  3. Prototype Fabrication and Fitment - The FXT Intake, Part 2

    Prototype Fabrication and Fitment - The FXT Intake, Part 2

    The progress on our intake system is coming along nicely for this Forester XT. We have created a pipe that will fit well with our airbox design and filter selection. Remember, our pipe is within the acceptable pipe diameter to run this system with a stock tune.

    The Fabricated Prototype

    Below are some shots of the system we plan to put on an FXT for testing. The routing for this tube will follow a more direct path from filter to turbo. This is especially helpful for when the car is sitting at idle with ambient air around the box. With a shorter pipe distance, it will take less time for fresher, cooler air to get to the engine upon acceleration over stock. Check out images of the initial design below!

    IMG_9244r Prototype Subaru Forester parts
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  4. Power through Deletion. 2015 WRX TGV Delete Kit, Part 4: Product Testing

    Power through Deletion. 2015 WRX TGV Delete Kit, Part 4: Product Testing

    We've got some interesting plans to evaluate the performance benefits of our TGV delete kit. In addition, we want to evaluate any appreciable differences in terms of air temperature between the two materials (aluminum and Delrin) we have selected for our prototypes.

    Test Preparation

    For our first assessment, we will evaluate airflow temperatures in both materials during dyno testing. The goal here is to determine whether the different heat transfer properties of the two materials have an impact on the airflow within the TGV unit. Ideally we would use pre-TGV and post-TGV sensors to evaluate this, but for our initial test a single sensor will be used.

    We started by drilling and tapping each prototype.

    Initial Data

    We put together several plots to help analyze the data from our dyno pulls so we could reach a conclusion regarding appreciable temperature differences. First, a look at our initial runs with each material on

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  5. Power through Deletion. 2015 WRX TGV Delete Kit, Part 3: First Prototypes

    Power through Deletion. 2015 WRX TGV Delete Kit, Part 3: First Prototypes

    We're back with another quick update on our TGV delete project for the 2015+ WRX. After designing our initial models and then 3D-printing a prototype for test fitting, we worked up a couple functional prototypes for on-car testing.

    First Prototype Images

    Check out a few images of our functional prototype deletes!

    Mishimoto's 2015 WRX TGV delete prototypes

    Mishimoto's 2015 WRX TGV delete prototypes

    Mishimoto's 2015 WRX TGV delete prototypes

    Mishimoto's 2015 WRX TGV delete
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  6. Power Through Deletion. 2015 WRX TGV Delete Kit, Part 2: 3D-Printed Prototype Test Fit

    Power Through Deletion. 2015 WRX TGV Delete Kit, Part 2: 3D-Printed Prototype Test Fit

    3D-Printed Prototypes

    To confirm the dimensions and design of our prototype, we decided to utilize some of our rapid prototyping tools. We fired up our 3D printer and loaded the model. Check out a couple images showing the progress of the print.

    3D-printing 2015 WRX parts
    3D-printing 2015 WRX parts

    3D-printing 2015 WRX parts
    3D-printing 2015 WRX parts

    Once the printing process was complete, we cleaned up the prototypes and installed them on our 2015 WRX to verify fitment.

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  7. Power Through Deletion. 2015 WRX TGV Delete Kit, Part 1: Design and 3D Prototypes

    Power Through Deletion. 2015 WRX TGV Delete Kit, Part 1: Design and 3D Prototypes

    It's been nearly two years since our first 2015 WRX development vehicle rolled into the shop. We've had a lot of fun with the car, and our team has developed a multitude of awesome components to aid in cooling, elevate power, and improve styling. Our product line is essentially complete, meaning we are done wrenching on our WRX. This is bitter sweet, as we will be picking up another vehicle to start the process once again. Before shipping out the WRX, we had one more project up our sleeves to extract a touch more power.

    With our existing modifications, including our downpipe, intake, and cat-back exhaust system, most customers are making in the neighborhood of 290 whp and 310 wtq. Not bad for some simple bolt-on modifications and ECU tuning. We've been eyeing TGV modifications and have seen the impressive effects on Subarus from previous model years. We decided to open up the intake system on our 2015 to see if we could design a delete system that would deliver a few extra ponies.

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  8. Stock System Evaluation - The FXT Intake, Part 1

    Stock System Evaluation - The FXT Intake, Part 1

    Exciting things are happening in the induction world here at Mishimoto. We have a 2014 Subaru Forester XT in for intake R&D. This AWD turbo Subaru comes with a 2.0L power-plant, giving an output of 253 hp from factory. It shares the same FA20 heart with its 2015+ WRX counterpart, so there are some similarities between the two.

    IMG_9274r
    Subaru forester parts under analysis

    Stock System Review

    The stock Forester XT intake system is somewhat similar to the stock WRX intake system, yet featured some differences in shape and size. With both systems, the airbox is tucked away in the engine bay. To an untrained eye, it can be easy to miss upon first glance.

    The airbox mounting points on the vehicle are also quite different

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  9. Does The WRX Need An Upgraded Intercooler? Part 6: Air Shroud Design and Testing

    Does The WRX Need An Upgraded Intercooler? Part 6: Air Shroud Design and Testing

    Interested in purchasing our 2015 WRX top-mount intercooler kit? Check out more details on our product page linked below!

    Mishimoto Subaru WRX Performance Top-Mount Intercooler and Charge-Pipe System

    As noted in our previous post, we decided to design a shroud that would channel airflow more efficiently through the core of our intercooler. Because our cooler features a larger footprint, the stock air shroud directs flow to only a portion of the core. Opening up this airflow to the entire core should result in even greater temperature reductions than we saw during our first round of testing.

    Stock Intercooler Shroud

    First, let's take a look at the stock shroud as Steve removes it from our test vehicle. Here is what you will see under the hood of your WRX.

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  10. Cool Your Charge! The 2015 WRX Front-Mount Intercooler Build, Part 4: Dyno Testing

    Cool Your Charge! The 2015 WRX Front-Mount Intercooler Build, Part 4: Dyno Testing

    Interested in picking up our 2015 WRX FMIC kit? Check out more details on our product page linked below!

    Mishimoto Subaru WRX Front-Mount Intercooler Kit

    Time for the fun part of development, product testing! Since this is an intercooler, we would certainly need to put the WRX on the dyno for some pulls and data collection. It would be interesting to see how the installation of a front-mount system has an impact on turbo spool, intake temperatures, and perhaps even power output.

    Testing Preparation

    The first step toward data collection is to prepare our sensor bungs and install our pressure and temperature sensors. We installed our bungs within the inlet and outlet intercooler couplers.

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