Page 8 - teammishi

With our final prototype in hand, our team went to work bolting everything into place. We've made minor tweaks to the design, so we just want to be sure fitment is spot-on for our final iteration.

Check out a few shots from the final install.

Ford Fiesta ST Intake fully installed

Ford Fiesta ST Intake fully installed

Everything bolted on perfectly, and this setup looks quite nice in the engine bay of the Fiesta. We will be making one small adjustment

Check out the seventh segment of the Mishimoto 2016 Camaro SS video review series! In this video we provide a neat look at some of the unique features on the rear suspension of the '16.

Our next video will include details about the braking system of our SS.

Thanks for watching!

-John

Our quest for the perfect intercooler core continues! So far we've perfected the fitment and size of our intercooler core. Our final task is to adjust internal fin composition to create a perfect blend of pressure retention and temperature benefits.

Prototype Ford Fiesta ST Intercooler Fabrication

Timing is a bit of a concern for us at this time. This project has been lengthy, but it will be worth the effort and time when we know our best efforts have been captured in our final product.

Our final version of this intercooler will likely feature a tube-and-fin core. The benefits of weight and airflow are too important to ignore, not to mention the temperature drops we are seeing with a strategically designed internal core.

For our team, the creation of a bar-and-plate cooler is a much quicker process. We've found that pressure drop between the two core types is similar if fin style, density, or both are the same. So for this test, we are using two bar-and-plate

While we were deep in development of various new components for the 2016 Camaro, we received numerous requests for a replacement for the coolant expansion tank. While an upgrade here won't net any horsepower gains or drop fluid temperatures, a replacement tank can certainly improve the appearance of your engine bay.

Since we are experts in producing innovative aluminum replacement expansion tanks, we decided to tackle the Camaro unit as one of our new projects.

Stock 2016 Camaro Expansion Tank

The stock 2016 Camaro expansion tank is quite a unique piece. GM has combined the expansion tank and overflow tank into one unit. If you've ever peeked under the hood of a Cadillac ATS, this unit should look familiar.

Before designing our own aluminum counterpart, we needed to inspect the stock 2016 Camaro parts and evaluate each of the features.

In our last update, we left you with some mock-up prototype pieces that we used to create and refine our Fiesta ST rear strut brace design. Since then, we've worked up a couple of functional prototypes to test our ideas for stiffening the rear of this hot hatch.

Initial Prototypes

We constructed two prototypes of this trunk brace. The first prototype is finished in a black powder coat, and we'll use this unit to evaluate for aesthetics and fitment. The unfinished ("raw") prototype is going to be used for testing purposes, meaning it will be modified.

First, check out our powder-coated unit bolted into place.

Mishimoto Fiesta ST performance parts

Check out the sixth segment of the Mishimoto 2016 Camaro SS video review series! In this video we provide a neat look at some of the unique features on the front suspension of the '16.

Our next video will include details about the rear suspension of our SS.

Thanks for watching!

-John

Putting together our final prototype was a bit easier for this project compared to other front-mount intercooler (FMIC) kits our team has developed. As mentioned in previous segments, we used the crash beam and intercooler from our 2015 WRX kit. Now we've worked up some functional prototype piping for a final test fit.

First, let's take a quick look at each portion of the kit.

Intercooler and Crash Beam

The intercooler core is the key component in any intercooler kit. This core has provided significant air temperature drops during our testing on the WRX, and we expect the same results with the STi.

Mishimoto STi intercooler and crash beam

The most exciting part of product R&D is always the testing phase. This typically includes setting up some neat sensors, running the car on the dyno or on the street, and crunching our data. We are anxious to see how our first prototype coolers perform on the Fiesta. Let's jump right into the plans for this first round of testing.

Testing Plans

As mentioned in the previous segment, we will test four different coolers.

• Stock intercooler
• Mishimoto bar-and-plate prototype 1 (larger internal bar height)
• Mishimoto bar-and-plate prototype 2 (smaller internal bar height)
• Mishimoto tube-and-fin prototype

For each cooler we will be collecting data for temperature, pressure, and power output. Each cooler will be tested repeatedly until we have three consistent runs producing data as accurate as possible.

Below is a look at the three different core types that will be tested.