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  1. Cool Air For the EcoBoost - Intercooler R&D, Part 8: Test Fit and Dyno Data

    Cool Air For the EcoBoost - Intercooler R&D, Part 8: Test Fit and Dyno Data

    Greetings, folks, and welcome to the post you've all been waiting for! We've made a ton of progress lately on the Mishimoto 2011-14 EcoBoost Intercooler, so I am happy to present you with a detailed update. As such, I will cut right to the chase so that you can see what we've been working on.

    Oh, and I almost forgot - we threw this thing on the dyno and I've finally got some numbers for you! Before we get to that, let's take a look at how this intercooler looks in its final guise and see how it fits in our 2013 test subject.

    Ford F-150 EcoBoost Intercooler; Factory Review

    As a refresher, this is the factory tube-and-fin unit that we are replacing. You can see that it is rather small and as a result, does not make very efficient use of the space behind the front bumper, which is ample, but unconventional in shape. Check out our first blog post in this series to learn a bit more about the Ford EcoBoost intercooler and cooling system.

    The stock 2011-14 F-150 EcoBoost intercooler
    The stock 2011-14 F-150 EcoBoost intercooler

    From this angle, you can get a pretty good look at the thickness of the factory intercooler
    From this
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  2. Us and OEM - Oil Cooler R&D, Part 1: Stock Review and Renderings

    Us and OEM - Oil Cooler R&D, Part 1: Stock Review and Renderings

    A car of mine has been in desperate need of a new oil pan for months, and it is currently sitting on jack stands in the garage. The new pan, gasket, and bolts are sitting in the back seat, so why isn't the pan on the bottom of the engine?

    I'll give you some hints as to the culprit: Only it will tell, nobody ever seems to have enough of it, and Pink Floyd wrote a song about it. No, I'm not talking about LSD - I'm talking about time.

    mishi-moon

    In our modern age, this connected world has led us to expect the fulfillment of our desires in short order. I want my MTV, and I want it NOW! In the movie Castaway, Tom Hanks' character sums it up well: "87 hours is an eternity. The cosmos was created in less time." Nobody likes waiting for things. Why would you, after all? But I can say personally that nothing is worse than having to wait for something that other people don't have to wait for.

    As the oldest sibling of three, I was adamantly forbidden from seeing the aforementioned PG-13 movie, Castaway,

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  3. Eliminating the Eyesore - Expansion Tank R&D, Part 3: Test Fit

    Eliminating the Eyesore - Expansion Tank R&D, Part 3: Test Fit

    Welcome, Camaro enthusiasts, to the latest progress report on our 2016 Camaro coolant expansion tank. I know that it's been a little while since our last update, but as Santa Claus my mother always told 8-year-old me when I'd ask for a Power Wheels car: Good things come to those who wait. I'm still patiently waiting, but fortunately you don't have to.

    That coulda been ME!
    That coulda been ME!

    We've been very hard at work on these 2016 Camaro parts and numerous other projects, some of which have presented exceptionally unique, unexpected challenges.  For example, take a look at our 2016+ Camaro 2.0T Catch Can R&D. See what I mean?

    Expanding on the Stock Design

    Now this project is not without its challenges, either. As we examined in our opening post, the 2016 Camaro coolant expansion tank, despite the term we use to refer to it, is much more than just an expansion tank. With the top part of the tank comprising a pressurized expansion enclosure that works as an integrated part of the cooling system, and the

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  4. Baby You're an Aux Rad - Auxiliary Radiator R&D, Part 3: 3D Print Test Fit

    Baby You're an Aux Rad - Auxiliary Radiator R&D, Part 3: 3D Print Test Fit

    2016+ Camaro Auxiliary Radiator Discounted Pre-Sale has begun!

    When we left off last time, I teased you a bit with a couple of 3D models representing the possible directions in which we might be taking the Mishimoto Camaro SS auxiliary radiator design. We have continued the discussion among our engineering team and have not yet come to a conclusion on how to proceed. We have, however, taken action to explore both options in greater depth.

    We felt that fitment and compatibility with stock radiator ducting is definitely one of this project's more important considerations, so we wanted to get an idea of how the two designs compared in this regard; the more information we can gather, the better! We hit up our trusty 3D printer to give us something to throw behind the menacing front end of our SS for a test fit.

    IMG_9262

    Wait, two radiators? Two designs? I'm confused.

    That's OK, I was too! Let me explain"

    For those of you who are just joining us, the 2016 Camaro SS has a very unique cooling system

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  5. Cooling the Camaro - Radiator R&D, Part 3: Prototype Photos

    Cooling the Camaro - Radiator R&D, Part 3: Prototype Photos

    Hey everyone! I know it's been a little while since our last post, but that's because we've been so busy working on this 2016 Camaro SS radiator and our numerous other active projects. However, I come bearing good news!

    You may remember from our second 2016 Camaro radiator post that I mentioned we would be back in the next installment with 3D-printed prototypes. Things change, however, and I'm happy to say that we've made some quick progress on this radiator, so I'm going to do one better than promised and cut straight to ACTUAL prototypes.

    That's right folks, what you are about to see is the real deal!

    Photos

    This radiator has some interesting complexities in its design, largely due to the extensively engineered and very impressive cooling system on this car. To learn more about the radiator's role and how it functions in the context of the auxiliary cooling system, check out our auxiliary Camaro radiator post.

    Let's get to the good stuff! Here's the radiator from the front.

    2016 Camaro SS radiator
    2016 Camaro
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  6. It's Only Cool'n' Oil (but your SS likes it) - Oil Cooler R&D, Part 3: Pre-Sale

    It's Only Cool'n' Oil (but your SS likes it) - Oil Cooler R&D, Part 3: Pre-Sale

    Interested in purchasing our 2016+ Camaro SS Oil Cooler in silver or black? The discounted Pre-Sale continues here!

    Mishimoto's 2016 Camaro SS Oil Cooler Pre-Sale

    As the summer drags unremittingly further into the humid, heavy annals of August, it continues to push our air conditioners to the very cusp of their abilities, and I can't help but to dream of cooler weather. I will certainly miss the summer, but a break from the hellish bake of these past few weeks will certainly be welcomed.

    It's pretty safe to say there's not a whole lot that your Camaro likes about this weather. The joy of being on the road notwithstanding, this persistent heat does not otherwise make your car very happy. However, we want your Camaro to enjoy what's left of summer; that's why we have recently released a Mishimoto 2016 Camaro oil cooler for your SS, and the discounted pre-sale continues!

    Refresher: The Data       

    Mishimoto Oil Cooler inlet/outlet temps vs. stock oil temps
    Mishimoto Oil Cooler inlet/outlet temps vs. stock oil temps (click to enlarge)

    For those of

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  7. Help Me Ronda, Help Me Get 'er Outta My Intake - Catch Can R&D, Part 2: Testing for Blow-by

    Help Me Ronda, Help Me Get 'er Outta My Intake - Catch Can R&D, Part 2: Testing for Blow-by

    Last time, in the first Camaro 2.0T catch can R&D post, we learned a little bit about blow-by, the CCV system, and how a catch can serves to prolong the life of your Camaro. If you need a refresher, we have a technical article all about why blow-by is terrible for your engine. We left off with Steve setting up his testing rig, but I want to go into a bit more detail on what exactly we wanted to test.

    Test Prep

    As we discovered in the first post, the OEM system appears to have three different CCV valves. On further investigation, we found that these three valves comprise two separate systems. One system features two CCV valves on the valve cover that connect at a T-joint and run to the intake. The other system connects the remaining CCV valve on the timing cover to the inlet side of the turbo.

    Our custom gauge pod makes it easy to monitor vacuum and pressure from the cabin.
    Our custom gauge pod makes it easy to monitor vacuum and pressure from the cabin.

    In order to determine exactly how these systems operate, the important thing to understand is when they respectively

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  8. Even F-150'n Cooler - Intercooler R&D, Part 2: 3D Models

    Even F-150'n Cooler - Intercooler R&D, Part 2: 3D Models

    Howdy folks, and welcome to the second installment of Mishimoto's Engineering Blog on the development of our upcoming 2015+ F-150 EcoBoost intercooler. In our first post, we examined the factory intercooler on this truck and took a look at some of its unique features, but since then, we have made a ton of headway on developing our improved version. To learn more about how the system functions, check out that first F-150 EcoBoost intercooler post.

    When we first began on this project, we were choosing between a couple of possible design philosophies that Jason, the project engineer, had conceived.  Each had its benefits and drawbacks, but rather than trying to read minds, we decided to reach out to all of you to find out what you wanted for the ideal F-150 EcoBoost intercooler.

    You may recall that this truck uses a series of active electronically controlled shutters to modify the aerodynamic profile of the vehicle's front end in order to help with gas mileage. The shutters sit not only

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  9. Love Is in the [Charge] Air - Secondary Radiator R&D, Part 2: Prototype Testing and Data

    Love Is in the [Charge] Air - Secondary Radiator R&D, Part 2: Prototype Testing and Data

    Last time, we took a look at the unique design of the Ford 6.7 secondary Super Duty radiator and its accompanying thermostats. Our last post was only about two weeks ago, but I come bearing some good news - plus, great things come in twos.

    Why does my primary rad need a companion?

    As a recap, this heat exchanger, found in 2011+ Ford Super Duty trucks, works as an integral part of a mostly independent secondary cooling system that manages many of the truck's auxiliary cooling needs, including those of the liquid-to-liquid charge air cooler. Cooling these engine components more efficiently should not only prolong their useful lives, but also may make for some nice performance benefits if coupled with a tune - who doesn't love colder charge air?

    The secondary system allows the primary radiator to more exclusively and efficiently cool the torquey Power Stroke motors found in these trucks. For more information on the intricacies of this complex, clever system (and the benefits of upgrading it),

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  10. Removing the Rubber - Silicone Induction Hose R&D, Part 1: Stock Review and 3D Models

    Removing the Rubber - Silicone Induction Hose R&D, Part 1: Stock Review and 3D Models

    Setting the Scene"

    The early summer sun hangs low and cool against the rolling American meadows, lazily beginning to cast its gaze over another serene, newborn morning. Delicate but unwavering, it brings the landscape to life, painting the valley in amber shades so warm they can practically be felt. The depth and flowing continuity in these endless fields, draped in their clementine pallet, remains mostly unbroken but for a neat, dark ribbon of tarmac, slicing back and forth as if laid down by the hawk gliding soundlessly above.

    Like an incoming storm, an imposing, thunderous tone bellows distantly above the hills, cutting through the picturesque still-life and growing louder as it echoes, following the zig-zagging vein of asphalt, ever-aggressively surging forward and inhaling the scene's serenity only to expel it rearward in an affront to all things understated. Contrasting though it may seem, the proprietor of this sound is just as quintessentially American as the gentle landscape through

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